将人工智能应用于预测性维护

Adapting Artificial Intelligence to Predictive Maintenance

CEA-Leti Quality unknown · 质量未知 Original
摘要
CEA-Leti在其系统部门推进“预测性维护”,将人工智能与既有工程实践结合,以延长设备寿命、减少非计划停机,并通过数字孪生与物理约束AI提升故障检测与退化预测的准确性。2025年在美国西雅图举行的预测与健康管理国际会议(PHM)上,CEA-Leti博士生Guillaume Prevost提交的“知识引导的符号回归用于滚动轴承退化分析的新特征发现”论文获最佳论文奖;团队还包括Youssof(物理建模)、Leila Merzak(数字孪生与建模信号处理,如膝关节假体健康评估)以及Célestin Ott(多物理建模),并在旋转机械中用超声传感开展工具SoH监测等实验研究。

在 CEA-Leti 实验室,预测性维护并非边缘课题,而是支撑研究工程师日常工作的关键能力。面对高度复杂且敏感的设备系统,持续维护不仅能延长机器寿命、避免非计划停机,也能在多个关键工业领域优化维护策略。为此,CEA-Leti Systems Department 正在把人工智能与既有维护方法结合起来,推动更智能的设备健康监测与故障预判。

这类方法也正迅速进入更多工业场景,并获得学术界认可。2025 年在西雅图举行的 International Conference on Prognostics and Health Management 上,主修信号处理与 AI 的博士生 Guillaume Prevost 发表论文《Knowledge-Informed Symbolic Regression for New Features Discovery for Degradation Analysis of Rolling Bearings》,并获得 Best Paper Award。该成果也反映出 CEA-Leti 在预测性维护方向上的研究深度。

CEA-Leti 的相关项目通常由多学科团队共同推进,涵盖物理建模、信号与数据处理等能力。团队成员 Youssof 贡献了物理建模方面的专长,而 Guillaume 则负责信号与数据处理。另一位团队成员、主修建模与信号处理的博士生 Leila Merzak 表示,团队当前的一个重点应用是为机械结构开发数字孪生,用于损伤预测和健康状态估计;她自己的博士研究则聚焦于膝关节假体场景。

CEA-Leti 的多物理建模研究工程师 Célestin Ott 指出,将数字孪生与物理约束型人工智能结合,可以显著提升预测性维护的精度和针对性,因为这有助于提高故障检测与退化预测的可靠性。换言之,AI 不再只是“辅助工具”,而是在物理模型的约束下,成为更精准判断设备状态的核心组成部分。

团队内部也保持着轻松而高效的合作氛围。Célestin 形容大家之间有“非常建设性且富有吸引力的交流”,同时也不乏幽默时刻。比如 Guillaume 曾为实验室订购了一台铣床,用于开展旋转机械工具健康状态(SoH)监测的实验研究,并通过超声传感来提前识别退化,为预测性维护提供数据支撑。

Summary
CEA-Leti researchers are enhancing predictive maintenance in its sensitive lab systems by combining artificial intelligence with established engineering practices, including digital twins and physics-informed AI to improve fault detection and degradation forecasting. At the 2025 International Conference on Prognostics and Health Management in Seattle, PhD student Guillaume Prevost won a Best Paper Award for “Knowledge-Informed Symbolic Regression for New Features Discovery for Degradation Analysis of Rolling Bearings,” reflecting the team’s multidisciplinary work across signal processing, physical modeling, and digital-twin modeling (including applications such as knee prosthesis health estimation). The approach is expected to reduce unplanned downtime and extend equipment lifespans, with broader industrial impact in sectors that rely on reliable rotating machinery monitoring.

Predictive maintenance is a core concern in CEA-Leti’s laboratories, where highly sophisticated and sensitive systems underpin the work of research engineers. By extending machine lifespans, preventing unplanned downtime and improving maintenance planning in critical sectors, it has become a natural area for the Systems Department to combine established methods with artificial intelligence.

That approach is already drawing recognition. At the 2025 International Conference on Prognostics and Health Management in Seattle, Guillaume Prevost, a PhD student in signal processing and AI, presented the paper “Knowledge-Informed Symbolic Regression for New Features Discovery for Degradation Analysis of Rolling Bearings,” which received a Best Paper Award.

The work reflects the multidisciplinary nature of CEA-Leti projects. Predictive maintenance efforts bring together expertise in physical modeling, signal processing and data analysis. Team members include Youssof, who contributes physical modeling expertise, and Guillaume, who focuses on signal and data processing.

Another member, Leila Merzak, a PhD student in modeling and signal processing, said one of the team’s current applications is the development of digital twins for damage prediction and state-of-health estimation in mechanical structures. Her own PhD research applies this approach to knee prostheses.

Célestin Ott, a research engineer in multiphysics modeling at CEA-Leti, said combining digital twins with physics-informed AI makes predictive maintenance more accurate and more targeted by improving fault detection and degradation forecasting.

The collaboration is also marked by a lighter side. Célestin described the team’s exchanges as “very constructive and engaging,” and recalled a humorous episode when Guillaume ordered a milling machine for the lab to support experimental studies on state-of-health monitoring in rotating machinery, using ultrasonic sensing to anticipate degradation for predictive maintenance.

Résumé
Au CEA-Leti, les équipes du département Systèmes renforcent la maintenance prédictive en combinant pratiques établies et intelligence artificielle, notamment via des jumeaux numériques et une IA “physics-informed” pour améliorer la détection de défauts et la prévision de la dégradation. À la conférence internationale 2025 sur le Prognostics and Health Management à Seattle, le doctorant Guillaume Prévost a remporté un Best Paper Award pour un travail sur la “Knowledge-Informed Symbolic Regression” appliquée à l’analyse de la dégradation de roulements. Les chercheurs Leila Merzak (jumeaux numériques pour l’estimation de l’état de santé, dont des prothèses de genou) et Célestin Ott (modélisation multiphysique) soulignent l’impact attendu sur la fiabilité et la réduction des arrêts non planifiés, avec des études expérimentales menées sur des machines-outils via capteurs ultrasoniques.

​​​​​​​​Ongoing predictive maintenance is critical in CEA-Leti labs, whose sophisticated and sensitive systems support the vital work of research engineers. Effective maintenance extends the lifespan of machines, prevents unplanned downtime, and optimizes mainten​​ance in key sectors. In CEA-Leti's Systems Department, researchers are incorporating artificial intelligence with established practices.​

It is no surprise that these enhanced tools are being incorporated in multiple industrial sectors and are receiving recognition.

At the 2025 International Conference on Prognostics and Health Management in Seattle,Guillaume Prevost, a PhD student in signal processing and AI,presented a papertitled, “Knowledge-Informed Symbolic Regression for New Features Discovery for Degradation Analysis of Rolling Bearings." It won a Best Paper Award.​

Like most CEA-Leti projects, predictive maintenance involves multidisciplinary teams, for example expertise in physical modeling, which Youssof brings, and Guillaume's signal-and-data processing.

Team member Leila Merzak, a PhD student in modeling and signal processing, said one of the team's current use cases is focused on developing digital twins for damage prediction and state of health estimation on mechanical structures. For example, in the framework of her PhD research, on knee prostheses.

Célestin Ott, a research engineer-multiphysics modeling at CEA-Leti, explained that integrating digital twins with physics-informed artificial intelligence enables more accurate and targeted predictive maintenance by improving the reliability of fault detection and degradation forecasting.

Like all well-matched research teams, the members recognize an opportunity to share a humorous moment along with their “very constructive and engaging exchanges", as Célestin describes them.

As when Guillaume ordered a milling machine for the lab to conduct experimental studies on tools' state-of-health (SoH) monitoring in rotating machinery, using ultrasonic sensing to anticipate degradation for predictive-maintenance purposes.

AI Insight
Core Point

CEA-Leti researchers are combining AI, symbolic regression, and digital twins/physics-informed methods to improve predictive maintenance and fault/degradation forecasting, with a Best Paper win highlighting technical momentum.

Key Players

CEA-Leti — French research institute; develops AI + digital twins for predictive maintenance in lab and industrial contexts (Grenoble, France).

Guillaume Prevost — PhD student in signal processing/AI; presented knowledge-informed symbolic regression for rolling bearing degradation (Seattle conference).

Leila Merzak — PhD student in modeling/signal processing; works on digital twins for damage prediction/health estimation (e.g., knee prostheses).

Youssof — team member; contributes physical modeling expertise for maintenance use cases.

Célestin Ott — research engineer (multiphysics modeling); integrates digital twins with physics-informed AI for better detection/forecasting.

Industry Impact
  • Computing/AI: High — physics-informed AI + symbolic regression advances predictive modeling and feature discovery.
  • Energy: Medium — improved maintenance reduces downtime and extends asset life in industrial energy assets.
  • Automotive: Medium — degradation forecasting techniques transfer to vehicle components and rotating machinery.
Tracking

[Monitor] — promising applied AI/digital-twin approach with conference validation, but broader industrial deployment details are not yet clear.

Highlights
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Categories
人工智能 软件 科研
AI Processing
2026-09-03 23:02
openai / gpt-5.4-nano